Sanitary Pad
Manufacturing Infrastructure,
Quality Systems & Procurement Compliance
A comprehensive technical document evaluating manufacturing scalability, cleanroom production standards, quality assurance protocols, and regulatory compliance for government and institutional supply.
ISO 9001:2015 & ISO 13485 CERTIFIED FACILITY
High-Speed Automated Sanitary Napkin Production Line | BIS / IS 5405 Compliant
Commitment to Menstrual Dignity, Quality & National Supply Resilience
"Zero compromise on absorbency safety, sterile cleanroom standards, and delivery deadlines."
Fully verified against IS 5405 Indian Standards and international medical hygiene benchmarks.
Statement from the Managing Director
At Balaji Hi-Tech, we view the manufacturing of sanitary napkins not merely as a commercial enterprise, but as a critical public health responsibility. Access to high-quality, safe, and affordable menstrual hygiene products directly impacts educational attendance, workforce participation, and maternal health outcomes across the nation.
Our manufacturing plant was built with singular dedication to precision technical textiles and hygiene engineering. Every pad produced in our cleanroom environment undergoes rigorous multi-stage quality control—from verifying raw cotton purity and super-absorbent polymer density to testing skin biocompatibility and barrier integrity.
When partnering with government agencies and public institutions, reliability is paramount. We have invested heavily in automated high-speed machinery capable of outputting 15 million units monthly, backed by automated packaging lines and robust inventory management systems. This guarantees that large-scale institutional tenders are fulfilled on time, with absolute batch consistency and full laboratory test compliance.
We welcome evaluation by government committees, technical inspection panels, and audit authorities. Our facility stands ready to demonstrate complete transparency, uncompromising quality standards, and dedicated production capacity.
Pioneering Technical Hygiene Textiles & Absorbent Engineering
Balaji Hi-Tech is a premier manufacturing enterprise specializing in high-performance technical non-woven fabrics, absorbent hygiene core structures, and sanitary napkins. Founded with a mission to advance domestic manufacturing excellence, the company operates a state-of-the-art facility equipped with high-speed automated line machinery.
Our sanitary pad division focuses exclusively on producing medically sound, skin-friendly, high-absorbency feminine hygiene products for commercial brands, government public health departments, and non-governmental health initiatives.
Technical Excellence
To produce world-class sanitary napkins utilizing sterile cleanroom technology, non-toxic materials, and rigorous testing standards to ensure total menstrual hygiene safety.
National Reach
To serve as a trusted institutional manufacturing partner for government health schemes across the nation, expanding product accessibility and dignity for women.
CORPORATE QUICK FACTS
MANUFACTURING CHRONOLOGY
Sanitary Pad Engineering & Structural Anatomy
Multi-layer technical construction engineered for rapid absorption, anti-leak containment, and skin biocompatibility.
Ultra-soft perforated non-woven material. Rapidly channels fluid downward while remaining dry against the skin.
Distributes incoming fluid evenly across the core length to prevent localized pooling and side leakage.
High-density composite matrix locks fluid into gel form. Absorbency retention > 150 ml under pressure.
Impermeable bottom layer prevents moisture transfer to clothing while allowing microscopic air circulation.
Medical-grade non-toxic hot-melt adhesive strips with release paper for secure garment positioning.
| TEST PARAMETER | STANDARD REQUIREMENT | BALAJI HI-TECH VALUE | COMPLIANCE STATUS |
|---|---|---|---|
| Fluid Absorbency Speed | < 10 Seconds | < 2.5 Seconds | EXCEEDS STANDARD |
| Rewet / Back-Wet Value | < 0.5 Grams | < 0.08 Grams | EXCEEDS STANDARD |
| Total Absorbency Capacity | > 50 ml | 120 ml - 180 ml | EXCEEDS STANDARD |
| pH Neutrality | 6.0 - 8.5 | 6.8 - 7.2 (Neutral) | PASSED (HYPOALLERGENIC) |
| Microbial Bio-Burden | < 500 CFU/g | < 50 CFU/g | STERILE / CLEANROOM GRADE |
Automated High-Speed Production Flow
End-to-end continuous automated workflow from raw material unwinding to ultrasonic sealing, UV sterilization, and hermetic packaging.
Raw Material Inspection
Purity testing of medical cotton, non-woven rolls, and SAP polymers. Unwinding tension control and web alignment verification.
SAP Core Dosing & Compaction
Volumetric dosing of Super Absorbent Polymer into fluff pulp. High-pressure calendering for uniform core thickness.
Ultrasonic Lamination
Thermal and ultrasonic bonding of top sheet, ADL, SAP core, and backsheet. Zero-chemical adhesive lamination.
Rotary Die-Cutting & Wings
High-precision rotary die cutting shapes pad contours and side wings. Automatic removal of edge trim waste.
UV-C Inline Sterilization
Continuous inline UV-C irradiation tunnel eliminates potential microbial contaminants prior to individual wrapping.
Hermetic Pouch & Carton Pack
Automated tri-folding and individual film wrapping. Moisture-proof outer bag sealing and 5-ply corrugated boxing.
CLEANROOM MANUFACTURING ENVIRONMENT (ISO CLASS 7/8 SPECIFICATIONS)
In-House Quality Control & Batch Assay Standards
Every production run is subjected to rigorous physical, chemical, and microbiological testing in our NABL-compliant testing laboratory.
01. Absorbency Speed Assay
PHYSICALMeasures the time (in seconds) required for 15ml of synthetic blood fluid to be completely absorbed by the pad top sheet.
02. Rewet / Back-Leakage Test
RETENTIONApplies a 50g/cm² weight onto absorbed fluid for 60 seconds to quantify fluid transfer back onto filter paper.
03. Microbiological Bio-Burden
HYGIENEIncubation testing for total viable aerobic count, E. coli, Staphylococcus aureus, and Pseudomonas aeruginosa.
04. pH & Biocompatibility
DERMATOLOGYAqueous extract testing to ensure skin pH balance neutrality (6.5 to 7.5). Verified free from elemental chlorine and fluorescence.
05. Tensile Strength & Seams
MECHANICALTensile testing machine measures longitudinal and transverse break resistance of sealed edges and wing joints.
06. Adhesive Shear Strength
ADHESIONEvaluates garment attachment hold under body movement while ensuring clean removal without adhesive residue.
Sanitary Pad Specifications & Product Portfolio
Standardized product variants engineered specifically for public health tenders, educational institutional distribution, and maternal care kits.
Regular Day Use Pad
Standard length pad designed for day-time active wear. Features double-wing stability and instant dry-feel micro-fleece.
Overnight Extra Heavy Pad
Extended length pad with wide fan-shaped rear coverage. High-density SAP core locks heavy nocturnal flow.
Postpartum / Maternity Pad
Ultra-soft hospital-grade pad designed for lochia and postpartum recovery. Extra cushioning for sensitive skin.
Eco-Washable Technical Pad
Sustainable multi-layer technical textile pad designed for 300+ wash cycles. Combines bamboo-cotton with breathable PUL.
Scalable Production Volume & Logistics Infrastructure
Industrial-scale throughput capacity backed by automated packaging, moisture-barrier storage, and nationwide freight distribution.
Certifications & Government Regulatory Matrix
Formally accredited quality management systems, medical device certifications, and national standards compliance.
ISO 9001:2015
Certified quality management framework governing plant administration, raw material sourcing, and operational traceability.
ISO 13485:2016
Medical device quality system standards covering hygienic sanitary pad manufacturing and sterile packaging control.
BIS / IS 5405:2019
Full compliance with Bureau of Indian Standards specification IS 5405 for sanitary napkin absorbency and safety.
CE Mark Compliance
Verified compliance with European health, safety, and environmental protection standards for hygiene absorbent products.
GMP Certified Plant
Audited Good Manufacturing Practices for hygienic environmental controls, operator sanitation, and cleanroom maintenance.
NABL Partner Testing
Independent batch validation through NABL accredited government-recognized testing laboratories.
| CERTIFICATE / REGISTRATION | REGISTRATION NUMBER | VALIDITY PERIOD | VERIFICATION STATUS |
|---|---|---|---|
| ISO 9001:2015 (QMS) | ISO-9001-BHT-2024 | Valid through 2028 | ACTIVE / AUDITED |
| ISO 13485:2016 (Medical Devices) | ISO-13485-BHT-2024 | Valid through 2028 | ACTIVE / AUDITED |
| BIS / IS 5405 License | CM/L-8472910385 | Annual Renewal Active | ACTIVE / COMPLIANT |
Institutional Procurement & Public Health Supply Capabilities
Structured tender execution framework, public health distribution logistics, and quality inspection protocols for government agencies.
Rigorous Quality Inspection
Every government shipment is subject to pre-dispatch joint inspection with third-party audit agencies or government technical representatives. Random lot sampling and batch lab verification guaranteed.
Strict Timed Delivery SLA
Dedicated project management desk for government contracts ensures phased delivery schedules across district depots, primary health centers (PHCs), and school distribution nodes without supply bottlenecks.
Buffer Stock Guarantee
We maintain a 15% dedicated buffer stock of finished goods in our central warehouse to absorb emergency demand spikes during public health campaigns or seasonal procurement drives.
Custom Scheme Packaging
Full capability to print state health department logos, helpline numbers, usage instructions in local regional languages, and mandatory government tender disclaimers directly onto outer packs.
INSTITUTIONAL TENDER EXECUTION MATRIX
Environmental Stewardship & Sustainable Manufacturing
Eco-conscious material sourcing, zero-bleach processing, and energy-efficient plant operations aligned with national ESG benchmarks.
Zero Elemental Chlorine
We exclusively utilize Totally Chlorine-Free (TCF) and Elementary Chlorine-Free (ECF) bleached fluff pulp, eliminating harmful dioxin residue in finished pads and wastewater streams.
Sustainable Fiber Sourcing
100% of raw wood pulp is sourced from FSC-certified sustainably managed forests. Reusable line options incorporate biodegradable organic bamboo and unbleached cotton fibers.
Zero Liquid Discharge (ZLD)
Our manufacturing unit features a closed-loop water treatment system that recycles 100% of process water, preventing industrial effluent discharge into local ecosystems.
Recyclable Packaging
All master cartons are manufactured from 100% recycled post-consumer cardboard. Polybags feature oxo-biodegradable additives to accelerate decomposition in landfills.
Corporate Entity & Government Tender Desk
Official legal registration parameters, plant coordinates, and direct procurement officer contact information.
We hereby certify that the statements, technical specifications, cleanroom standards, and manufacturing capacities detailed within this official submission dossier are accurate, true, and verifiable upon physical audit by the government evaluation committee.